Sure, from the outside, we're well known for our transformative Active Winglet technology, but what many might not realize is that innovation doesn't stop at the wingtip. Behind the scenes, within our Engineering Consulting division, we're constantly pushing the limits of aerospace advancement, offering services that allow aviation pioneers—from scrappy startups to global giants—to turn bold ideas into groundbreaking realities.
While we offer numerous services within our Engineering Consulting wheelhouse, rapid prototyping has quickly become one of our core areas of expertise. Around the Tamarack hangars, you'll often hear one of our lead engineers saying: "We don't just create parts—we build solutions."
Whether it's 3D printing, CNC routing, and machining or more traditional methods like sheet metal fabrication and PCBA box builds, our Sandpoint, Idaho, campus is always buzzing with the energy of a new engineering solution. Here, time is compressed, and what might take months in other industries, our seasoned team can often accomplish in just weeks.
It's well-known that 3D printing has redefined the prototyping landscape. What was once relegated to small-scale, non-functional models has evolved into a critical tool for producing highly complex, lightweight components — and at Tamarack, we're pushing the limits of what 3D printing can do for aviation.
Imagine developing and testing intricate, or aerodynamic parts that, even just a few years ago, would have been impossible with traditional methods. Our engineers don't just imagine it—they do it. By experimenting with complex geometries and lightweight materials, we're producing components specifically designed to meet the unique demands of the aviation industry. This agility allows us to iterate quickly, fine-tuning our designs in real time to achieve optimal results.
However, 3D printing is only one part of the Tamarack prototyping story. Ask any aerospace engineer, and they'll tell you that precision is non-negotiable for high-performance components. Enter our CNC routing and machining capabilities, where every part is crafted with speed and accuracy. Whether we're working with aluminum or steel, our CNC technology ensures that every detail is always executed flawlessly.
Our expertise in sheet metal fabrication—honed through decades of combined aerospace engineering experience, allows us to produce durable, lightweight structures that are as resilient as they are refined. Using high-grade alloys and advanced fabrication techniques, we create parts that are built to withstand the pressures of flight without sacrificing efficiency.
In today's aviation landscape, composite materials are often utilized for lightweight, high-performance structure. Our engineers have mastered the delicate art of working with composites—delivering parts that are not only strong and durable but nearly limitless in their geometry. This versatility is what makes composites such a game-changer in modern aviation design.
Aviation isn't just about the parts you see—it's also about the systems behind the scenes. Our proficiency in PCBA (Printed Circuit Board Assembly) box builds showcases our broader engineering capabilities. These assemblies are critical for managing the complex electrical systems found in aircraft, and at Tamarack, we're known for delivering them with the highest level of precision and reliability.
Our prototyping services have played a crucial role in some of the most groundbreaking projects at Tamarack. Take our own Active Winglet technology—what started as an ambitious concept has, through meticulous prototyping and iterative testing, become a reality that's quickly transforming the aviation industry. With nearly 200 CitationJet installations and counting, each Active Winglet install is a testament to the precision and power of our engineering capabilities.
From commercial aviation to government contracts, we're not just following trends—we're setting them. Our rapid prototyping services have helped clients in both the private and public sectors achieve results that push the envelope of what's possible in aerospace. Whether it's reducing drag, improving fuel efficiency, or developing entirely new concepts, we're ready to help shape the next chapter of flight.
At Tamarack, the future of aviation isn't some distant goal—it's something we're actively shaping today. Our engineering consulting team stands at the forefront of aviation innovation, helping our clients dream bigger, iterate faster, and fly farther. Whether you're a startup with a bold new idea or an industry leader looking for cutting-edge solutions, we're ready to help turn your vision into reality—one prototype at a time.
